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From aluminium sheet to a sealed, packed cap.

Every stage runs on our own machines — a 5-cavity pneumatic press, knurling and wadding units, and fully automatic lines.

STAGE 01

5-cavity pneumatic press

Aluminium alloy 8011 sheet is stamped into five cap shells per stroke — fast, repeatable, dimensionally tight.

STAGE 02

Knurling

Fine vertical ridges are rolled into the skirt for a clean roll-on grip and the pilfer band.

STAGE 03

Wadding

An EPE or latex liner is inserted and seated — the element that delivers a leak-proof seal.

STAGE 04

Fully automatic line

Finished caps are inspected, counted and boxed for transit — ready to roll onto your line.

In-house control

Why we run every step ourselves.

When stamping, knurling, wadding and packing all happen under one roof, nothing is left to a sub-contractor's tolerance. We catch a sizing drift before it becomes your filling-line jam.

The 5-cavity pneumatic press gives us five identical shells per stroke; knurling sets the roll-on grip and pilfer band; wadding seats the EPE or latex liner that makes the seal.

What each stage controls

The detail behind the seal.

01
PressDiameter, height and wall consistency.
02
KnurlingRoll-on grip and tamper-evident band.
03
WaddingLeak-proofing matched to your product.
04
LineInspection, count and transit-safe packing.
Quality

Checked, matched and packed.

Checked for fit & seal

Sized and inspected so every cap seats clean and holds.

Matched batch to batch

Consistent colour and finish across repeat orders.

Packed for transit

Boxed to reach your line without dents or contamination.

Send your bottle. We'll match the cap.

Free samples & a quotation within two working days.

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